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Benefits
- Enhance safety on belt conveyor
- 180° design helps to protect personnel from the front and back of roller and catches the roll if it should fall from the return bracket
- Specially designed slotted steel cage helps prevent material build-up
- Hinged design allows either end to be dropped for easy cleaning
- Can be used with CEMA* B, C & D idlers
- Can be used with other CEMA* manufacturers’ return idlers
Construction
-
Hitchpin clip design allows simple installation and easiest possible clean-out
- Universal mounting brackets work with 4”, 5” and 6” idlers for 1 1/2” to 4 1/2” drop brackets
- Comes complete with safety warning labels, easy to install instructions and special mounting brackets
- Profiled urethane to rubber contact points help ensure long life and enhance safety
Options
- Optional End Shield available
- Bolts available where clips are not desired
General Arrangement and Location of the Guardian™

Guardian Return™ Roller
MODEL
NO. |
BELT WIDTH
in (mm) |
WT. lb |
A in (mm) |
B in (mm) |
C in (mm) |
D in (mm) |
E in (mm) |
MOUNTING
BOLT |
RRG-18 |
18 (457) |
12 |
27 (686) |
21-5/16 (541) |
29 (737) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-24 |
24 (610) |
14 |
33 (838) |
27-5/16 (694) |
35 (889) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-30 |
30 (762) |
15 |
39 (991) |
33-5/16 (846) |
41 (1041) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-36 |
36 (914) |
17 |
45 (1143) |
39-5/16 (999) |
47 (1194) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-42 |
42 (1067) |
18 |
51 (1295) |
45-5/16 (1151) |
53 (1346) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-48 |
48 (1219) |
20 |
57 (1448) |
51-5/16 (1303) |
59 (1499) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-54 |
54 (1372) |
21 |
63 (1600) |
57-5/16 (1456) |
65 (1651) |
4 (102) |
7-3/8 (187) |
1/2” |
RRG-60 |
60 (1524) |
23 |
69 (1753) |
63-5/16 (1608) |
71 (1803) |
4 (102) |
7-3/8 (187) |
1/2” |
IMPORTANT: Designed to be installed with a 1/8 inch gap between the guard and the belt. ALWAYS FOLLOW OSHA, STATE AND OWNER REQUIRED SAFETY GUIDELINES/REGULATIONS DURING THE INSTALLATION OR OPERATION OF A CONVEYOR SYSTEM. Douglas Manufacturing Co., Inc. strongly recommends that any safety program be supplemented by the use of ANSI B20 that refers to conveyor systems. Never operate, adjust or install equipment on a moving conveyor. Always follow lock out and tag out procedures when working on conveyor systems. Personnel who work on or around conveyor systems must be safety trained and familiar with conveyor systems.
The Guardian™ must be inspected periodically to determine if the unit is in proper working order by inspecting and replacing the urethane seal, inspecting to see if material build-up has occurred and ensuring proper adjustment and tightness of all adjustable bolts. Failure to do so may result in serious injury or death. No idler guard can protect against potential danger in all situations or against all hazards. The Guardian™ is designed to help minimize the potential for danger but cannot guarantee protection in all situations or applications. If you have questions or need assistance please call 205-884-1200 or fax 205-884-1206.
The Guardian™ is a trademark of Douglas Mfg. Co., Inc. All Rights Reserved.
The Guardian™ Patent No. 6,318,545.
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